Bag filter

Applicable materials:Cement plants, dusty materials

Number of filter bags:

24-220个

18-165m²Filter area:

1080-34000m²/hProduction capacity:

01Guide installation

02Regular return visits

Product DescriptionProduct PerformanceWorking PrincipleTechnical Parameters

Product Description

Bag filter is a highly efficient dust removal device, which is widely used in various industrial fields, such as steel, electricity, cement, etc. Its core component is the dust bag, which can effectively collect solid particles in dust-containing gas through its special filtering effect, ensuring the cleanliness and environmental protection of the exhaust gas. The material of the dust bag is one of the key factors. Common materials include polyester fiber, glass fiber, polytetrafluoroethylene, etc. These materials have good heat resistance, corrosion resistance, wear resistance and other characteristics, and can adapt to the needs of different working environments. The design of the bag is also crucial. Its shape, size, pore size and other parameters need to be adjusted according to the actual working conditions to achieve the best dust removal effect. The working principle of the bag filter can be simply summarized as "filtration-collection-discharge" in three steps. When the dust-containing gas enters the dust collector, it is first pre-treated, such as cooling and dehumidification. Then, the gas passes through the dust bag, and the solid particles in it are intercepted on the surface of the bag to form a filter cake. As the filter cake thickens, the dust removal effect gradually weakens. At this time, it is necessary to remove the filter cake by backblowing or pulse jetting to restore the filtering capacity of the bag. Finally, the dust-removed gas is discharged through the outlet to meet environmental protection requirements. Bag dust collectors have many advantages. First, they have high dust removal efficiency and can effectively remove solid particles in the gas to ensure the cleanliness of the exhaust gas. Secondly, bag dust collectors are highly adaptable and can adapt to different working environments and working conditions. In addition, bag dust collectors also have the advantages of simple structure, easy maintenance, and stable operation, and have been widely used and recognized.

Cement plant dust collector, bag dust collector

Product Performance

  • 1High dust removal efficiency

    The dust removal efficiency of the air box pulse bag dust collector can reach more than 99.9, and the dust emission can be controlled below 30mg/Nm3; and it can handle high-concentration dust below 100g/Nm3.

  • 2Good sealing effect

    Advanced sealing measures are adopted, and the air leakage coefficient is less than 2﹪. Its cleaning method is special and effective, which prolongs the service life of the filter bag.

  • 3Stable operation and simple maintenance

    The key parts of the air box pulse bag dust collector are of very reliable quality and high degree of automation, stable operation, and relatively simple daily maintenance and management.

Working Principle

The dust-laden gas enters the dust collector and first passes through the pre-filter to remove large particles, and then enters the main filter, which is an area composed of a large number of long and thin fiber bags. These bags are made of fiber materials such as polyester fiber, polypropylene, etc., which have good filtering performance and long life. When the dust-laden gas passes through these bags, the dust particles are blocked on the surface of the bags, and the clean gas is discharged through the pores of the bags. 34 Over time, the dust accumulated on the bags will cause the resistance to increase, affecting the dust removal effect. In order to maintain the normal operation of the dust collector, the bags need to be cleaned or replaced regularly. The dust cleaning process is mainly achieved by the pulse backflush device. The pulse backflush device consists of a pulse valve, a nozzle, an air pipe, etc. When the control system detects that the resistance of the filter bag reaches the set value, it will trigger the pulse valve, causing the nozzle to spray gas into the filter bag to form a backflush airflow. The backflush airflow causes the filter bag to vibrate, thereby removing the dust accumulated on the surface of the filter bag.

In addition, the work of the bag filter also involves the suction, filtration and purification of dust-laden gas. The dust-laden gas enters the dust collector from the air inlet, and is filtered and purified by the filter bag. The dust is retained on the outer surface of the filter bag. The purified gas enters the upper box through the filter bag port and is discharged from the air outlet.

Technical Parameters

ModelFilter area (m²)Air volume (m²/h)Fan motorFan modelNumber of
filter bags
Matching German
mill model
Remarks
DMC24181080~21604-72-3.2AY90L-2-1.5kw24 1080~2160
DMC36271620~32404-72-3.6AY100L-2-3kw36HGM88 HGM951620~3240
DMC48362160~43204-68-4AY112M-2-4kw48HGM1002160~4320
DMC64482880~57604-68-4AY112M-2-4kw64HGM130 HGM1202880~5760
DMC80603600~72004-72-4AY132S1-2-5.5kw80 3600~7200
DMC96724320~86404-72-4.5AY132S2-2-7.5kw96HGM60 HGM1754320~8640
DMC112845040~108004-72-4.5AY132S2-2-7.5kw112HGM1905040~10800
DMC128965760~115204-72-4.5AY132S2-2-7.5kw128 5760~11520
8640~144004-72-5AY160M2-2-15kw128 8640~14400
DMC150112.56750~135004-72-5AY160M2-2-15kw150 6750~13500
10000~200004-68-6.3CY180M-2-22kw150 10000~20000
DMC18013512000~240004-72-8CY200L-2-30kw180 12000~24000
DMC22016515000~340007-72-8CY200L-2-37kw220 15000~34000