Cement ball mill

Applicable materials:Copper slag, copper ore, iron ore, gold ore, silver ore, ceramsite sand and more than 200 kinds of materials

Feed size:

≤25㎜

1.5-338tBall loading:

0.65-615t/hProduction capacity:

01Guide installation

02Regular return visits

Product DescriptionProduct PerformanceWorking PrincipleTechnical Parameters

Product Description

The ball mill is a key equipment for crushing materials after they are crushed. It is suitable for crushing various ores, gold, silver, copper, iron, various metal beneficiation, cement, fertilizer, silicate products, refractory materials, glass and other materials.

The ball mill is composed of the main parts such as the cylinder, stone plate, feeder, feed screw, bearing cover, bearing seat, roller, bracket, flower plate, drive seat, bridge bearing seat, pinion, reducer, coupling, motor, large gear, large liner, etc.

Cement plant dust collector, bag dust collector

Ball mill real shot

Cement plant dust collector, bag dust collector

Cement plant dust collector, bag dust collector

Product Performance

  • 1Easy installation and operation, stable operation

    The machine adopts an integrated structure of the machine body and chassis. It can be hung on the basic plane at one time during installation, making operation and maintenance easier; the equipment has no inertial impact and runs smoothly, reducing the mill downtime and maintenance time and improving efficiency.

  • 2Low energy consumption and high processing capacity

    The main bearing adopts a large-diameter double-row spherical roller bearing to replace the original sliding bearing, which reduces friction, reduces energy consumption by 30%, increases fine particle size, and increases processing energy by 15%-20%.

  • 3Good wear resistance and long service life of vulnerable parts

    Vulnerable parts are cast with good wear-resistant steel, the hollow shaft is made of cast steel, and the lining is removable; the rotating large gear is processed by casting hobbing, and the cylinder is inlaid with wear-resistant lining, which has good wear resistance and longer service life of the equipment.

  • 4Less dust, low noise, and green and environmentally friendly production

    Install smoke filtration system, dust removal and noise reduction equipment to control dust and noise pollution within the standard range, and use grease spindle lubrication to avoid heavy metal pollution, fully realizing green and environmentally friendly production standards.

Working Principle

The ball mill is mainly composed of the feeding part, the discharging part, the rotating part, the transmission part, etc. Among them, the important parts include: the cylinder, the end cover, the bearing and the transmission gear ring. The main part of the ball mill includes the cylinder, which is lined with a wear-resistant material, and the bearing that can carry the cylinder and maintain its rotation. There are also driving parts, such as motors and transmission gears, V-belts, etc.

Ball Mill Working Principle.gif

The ball mill cylinder is filled with steel balls or steel rods with a diameter of 25-150mm, which are called grinding media. The amount of balls should be 25%-50% of the entire cylinder volume, which is more reasonable. The end caps at both ends of the cylinder are connected to the flanges at the ends of the cylinder by screws. There is a hole in the middle of the end cap, which is called a hollow shaft neck. The hollow shaft neck is supported on the bearing. In addition, a large gear ring is fixed on the cylinder. In the drive system, the motor drives the large gear ring and the cylinder through the coupling, reducer and pinion gear to rotate slowly. When the cylinder rotates, the grinding medium will rise to a certain height with the cylinder, and then fall or fall down in a parabolic curve, thus completing the coordinated operation between the components.

The material is fed into the first bin of the mill evenly through the feeding device through the feeding hollow shaft spiral. The bin has a stepped lining or a corrugated lining, which is filled with steel balls of various specifications. The centrifugal force generated by the rotation of the cylinder brings the steel balls to a certain height and then falls, which produces a heavy impact and grinding effect on the material. After the material is roughly ground in the first bin, it enters the second bin through a single-layer partition plate. The bin is inlaid with a flat lining plate and steel balls to further grind the material. The powder is discharged through the discharge grate plate to complete the grinding operation.

Technical Parameters

Specifications and models Drum speed (r/min) Ball loading (t) Feed size (mm) Discharge size (mm) Output (t/h) Motor power (kw) Total weight (t)
Φ900 x 1800 36 1.5 ≤20 0.075-0.89 0.65 - 2 18.5 5.5
Φ900 x 3000 38 2.7 ≤20 0.075-0.89 1.1- 3.5 22 6.7
Φ1200 x 2400 36 3 ≤25 0.075-0.6 1.5- 4.8 30 12
Φ1200 x 3000 36 3.5 ≤25 0.074-0.4 1.6-5 37 12.8
Φ1200 x 4500 36 5 ≤25 0.074-0.4 1.6-5.8 55 13.8
Φ1500 x 3000 32.4 7.5 ≤25 0.074-0.4 2-5 75 16.8
Φ1500 x 4500 29.7 11 ≤25 0.074-0.4 3-6 110 21
Φ1500 x 5700 27 12 ≤25 0.074-0.4 3.5-6 130 25.8
Φ1830 x 3000 25.4 11 ≤25 0.074-0.4 4-10 130 29
Φ1830 x 4500 25.4 15 ≤25 0.074-0.4 4.5-12 155 35.5
Φ1830 x 6400 24.1 21 ≤25 0.074-0.4 6.5-15 210 43
Φ1830 x 7000 24.1 23 ≤25 0.074-0.4 7.5-17 245 43.8
Φ2100 x 3000 23.7 15 ≤25 0.074-0.4 6.5- 36 155 Or 180 34.8
Φ2100 x 4500 23.7 24 ≤25 0.074-0.4 8- 43 245 42
Φ2100 x 7000 23.7 26 ≤25 0.074-0.4 8- 48 280 56.6
Φ2200 x 4500 21.5 27 ≤25 0.074-0.4 9- 45 280 51.8
Φ2200 x 6500 21.7 35 ≤25 0.074-0.4 14-26 380 60
Φ2200 x 7000 21.7 35 ≤25 0.074-0.4 15-28 380 62
Φ2200 x 7500 21.7 35 ≤25 0.074-0.4 15-30 380 64.8
Φ2400 x 3000 21 23 ≤25 0.074-0.4 7-50 245 58
Φ2400 x 4500 21 30 ≤25 0.074-0.4 8.5-60 320 69
Φ2700 x 400020.740≤250.074-0.412-8040 094
Φ2700 x 450020.748≤250.074-0.412-90480102
Φ3200 x 45001865≤250.074-0.4depends on process630137
Φ3600 x 45001790≤250.074-0.4depends on process10 00158
Φ3600 x 600017110≤250.074-0.4depends on process1250175
Φ3600 x 850018131≤25 0.074-0.445.8 - 2561800252
Φ4000 x 500016.9121≤250.074-0.445 - 2081500203
Φ4000 x 600016.9146≤250.074-0.465 - 2481600218
Φ4000 x 670016.9149≤250.074-0.445 - 2521800238
Φ4500 x 640015.6172≤250.074-0.454 - 3062000280
Φ5030 x 640014.4216≤250.074-0.468 - 3862600320
Φ5030 x 830014.4266≤250.074-0.488 - 5003300403
Φ5500 x 850013.8338≤250.074-0.4108 - 6154500525