How to prevent and solve the phenomenon of egg formation and agglomeration in rotary kiln?

Source: Time:2025/03/17 09:59:08

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Measures to prevent "egg formation" in rotary kiln

1. In industrial production, selecting high-quality pulverized coal is crucial for the normal operation of rotary kiln. This is like injecting high-quality fuel into a high-performance sports car to ensure its best performance.

First of all, the calorific value of pulverized coal is a key indicator. Pulverized coal with high calorific value can provide sufficient energy to ensure that the rotary kiln maintains a stable high temperature during continuous production. This is like equipping the rotary kiln with an "energy core" so that it can operate continuously and efficiently.

Secondly, combustion performance is also a factor that cannot be ignored. High-quality pulverized coal should have good combustion properties and be able to ignite quickly and burn evenly in a short time. This is like equipping a rotary kiln with an "advanced combustion system" that allows materials to be evenly heated, thereby improving product quality.

Finally, low sulfur content is a dual guarantee of environmental protection and economic benefits. Choosing low-sulfur coal powder can reduce harmful gas emissions and protect the environment; at the same time, low-sulfur coal powder can also help reduce equipment corrosion and maintenance costs, thereby improving economic benefits.

2. In the industrial field, the positioning of burners is like a sniper aiming at the target, which requires extremely high accuracy. Once there is a deviation in positioning, the consequence is not only "off target", but also directly affects the life and death of the rotary kiln.

The burner is the "core" of the rotary kiln, and its flame temperature and distribution have a decisive influence on the heating effect of the material. Imagine if the sniper fails to aim accurately at the target, the bullet may miss its vital point and be unable to cause fatal damage. Similarly, if the burner is not positioned accurately, the flame may not be able to effectively hit key parts of the material, resulting in uneven heating of the material and even causing problems such as agglomeration and egg formation.

Therefore, when installing and debugging the burner, we must carry out accurate calculations and repeated debugging like a sniper to ensure that the burner is positioned correctly. Only in this way can we ensure that the flame exerts its greatest effectiveness in the rotary kiln and uniformly heat the materials, thereby producing high-quality products.

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